Metalorganic chemical vapor deposition of very thin Pb(Zr,Ti)O3 thin films at low temperatures for high-density ferroelectric memory applications

The metalorganic chemical vapor deposition of very thin (< 50 nm) Pb(Zr,Ti)O-3 (PZT) thin films was performed for high density (> 32 mega bit) ferroelectric memory devices. The growth temperatures were set between 450 and 530 degreesC to obtain a smooth surface morphology and prevent damage to the underlying reaction barrier layer. The average grain size of a 50-nm-thick film on a Pt electrode was about 34 nm with a size distribution (sigma (2)) of 11 nm. These values are much smaller than the sol-gel-derived PZT films (55 and 25 nm, respectively). Very thin films with a thickness of approximately 30 nm were prepared at wafer temperatures ranging from 500 to 525 degreesC. Even with the very small thickness, the films showed good ferroelectric properties with a typical remanent polarization from 10 to 15 muC/cm(2) and an extremely low coercive voltage of 0.3 V. However, the leakage current density was rather high resulting in nonsaturating polarization versus voltage curves. Even though good ferroelectric properties were obtained, the formation of Pt,Pb, alloys on top of the Pt electrode was consistently observed. This precludes the reliable control of film composition and electrical performance. The adoption of an Ir electrode successfully eliminated intermetallic alloy formation and resulted in better and reproducible process control. A 50-nm-thick PZT film on an Ir/IrO2/SiO2/Si substrate also showed a reasonable ferroelectric performance.