Some mechanisms for the formation of octopus-shaped iron micro-particles

Fluid spheres (micro-spheres or/and drops) are formed out of the metallic solid (the carbon steel semi-finished product) in the argon plasma of the transferred electric arc. For short intervals of time, the spheres are at rest with relation to vapors. The movement of the vapors around the spheres is in the same plane. It consists of a movement around a circle combined with the movement produced by a definitely located whirl. The molar concentration of the vapors is small in comparison with the molar density of the mixture formed of vapors and gas. At the intersection of the sphere and the plane of movement of the vapors, distinct stagnation point is formed. They constitute points of the beginning/and end of the! current lines. Each current line is a carrier of a vapor cylinder. In time, the cylinder gas interface reaches points of temperature equal to that of the "dew point" for iron. On this occasion a liquid membrane is formed. It delimits the vapor-gas mixture from the rest of the gas. Subsequent to the process of diffusion in non-stationary condition, the membrane becomes thicker and no vapors exist inside the tube. Needle-shaped micro-tubes are formed, in liquid phase, around the fluid sphere. By solidification, micro-particles occur, consisting of a central nucleus around which ligaments branch out. (C) 2004 Elsevier B.V. All rights reserved.