Nanocontainer-Based Anticorrosive Coatings: Effect of the Container Size on the Self-Healing Performance

Organic coatings based on inhibitor loaded inorganic containers for smart corrosion inhibition are presented. The overall coating performance is strongly influenced by the containers as well as their inhibitor capacity, compatibility with the coating matrix, and size. The important effect of container size is described for the first time in this work by investigating two types of mesoporous silica containers of different diameters: 80 and 700 nm. The coating physical properties (thickness and adhesion) are comparable for both container types. In contrast, the coating barrier properties are strongly influenced by the container size as assessed with electrochemical impedance spectroscopy (EIS). The incorporation of bigger containers reduces the coating resistance by a factor of two. Surprisingly, despite the similar amounts (20 wt%) of loaded inhibitor (2-mercaptobenzothiazole), different active inhibition ability is detected with the scanning vibrating electrode technique (SVET). Therefore, it is found that coatings with smaller containers exhibit better self-healing performance.