Inventory models for defective items incorporating marketing decisions with variable production cost

This paper investigates the finite replenishment inventory models of a single product with imperfect production process. In this process, a certain fraction or a random number of produced items are defective. These non-conforming items are rejected or reworked or if they reached to the customer, refunded. Here, a generalised unit cost function is formulated incorporating the several factors like raw material, labour, replenishment rate and others factors of the manufacturing system. The rate of replenishment is considered to be a variable. The selling price of an unit is determined by a mark-up over the production cost. Optimum production of the product is suggested to have maximum profit using a gradient based mathematical programming technique for optimization. Finally, numerical examples are given to illustrate the results and the significant features of the production system. As a particular case, the result of the perfect system (Without defective items) are obtained. Also, the effect of changes in the selling rate, defectiveness, production cost and other parameters on the optimal average profit are graphically presented. Some interesting decisions regarding production policy are established. (C) 2008 Elsevier Inc. All rights reserved.