Modification of contact surfaces by fullerene-like solid lubricant nanoparticles

Recently, it has been established that WS(2) and MoS(2) nanoparticles (IF) mixed in oil, and impregnated into porous matrix of powdered materials appear to enhance the tribological properties in definite loading range in comparison to typical metal dichalcogenides particles. Modification of the contact surface by IF-WS(2) nanoparticles from oil, grease and from pores of densified powdered samples is considered in this work. The role of the IF solid lubricants as a part of a third body is discussed also in this work. The effect of the IF in oil was studied using a pin-on-disk tester. The study of IF in greases and impregnated into the pores of densified matrices was performed using a ring-block tester. The state of the mating surfaces and the nanoparticles before and after the friction test has been studied by TEM, SEM and XPS. It was established that the IF nanoparticles form a protective film allowing an increase in the load capacity of rubbed pairs. The tribological behavior of lithium grease with IF was found to be appreciably better than that of a commercially available grease incorporating MoS(2) platelets (2H). It is found that the IF nanoparticles lead to improved tribological behavior of greases with the IF nanoparticles under very high loads. Impregnation of the IF-WS(2) into the pores of densified powdered materials provides a reduced friction coefficient and wear rate over a wide load range in comparison to 2H solid lubricant. The main advantages of the IF nanoparticles is ascribed to the release and furnishing of the nanoparticles from the open pores onto the metal surface and their confinement at the interface, which is not possible with dense flat surfaces. It is expected that the spherical shape of IF nanoparticles facilitate their sliding/rolling between the rubbed surfaces. (C) 2002 Elsevier Science B.V. All rights reserved.