Effect of bath concentration and curing time on the structure of nonfunctional thin organosilane layers on aluminium

The corrosion resistance of aluminium alloys can be improved by different surface treatments such as painting. A pre-treatment based on chromate is the current method used to increase the corrosion resistance and the adhesion of the organic layer. Silane films seem to be an interesting alternative system to replace the toxic chromates. In this paper, the characterisation of bis-1,2(triethoxysilyl)ethane (BTSE) thin layers has been evaluated by coupling optical techniques like spectroscopic ellipsometry (SE) and infra-red spectroscopic ellipsometry (IRSE) along with electrochemical methods (electrochemical impedance spectroscopy (EIS)). This approach has been chosen to have a better understanding of the protection provided by these organosilane thin films. It will be demonstrated that the BTSE bath concentration modifies the thickness of the layers and that the curing of this thin film can also improve the barrier properties by forming a denser layer. (C) 2003 Elsevier Science Ltd. All rights reserved.