MIXED INITIATOR APPROACH TO THE SURFACTANT-FREE SEMICONTINUOUS EMULSION POLYMERIZATION OF LARGE MMA/BA PARTICLES

The emulsion polymerization of large monodisperse MMA/BA copolymer particles by surfactant-free means at high solids content is described. A series of sequential seeded growth reactions were used to obtain monodisperse particles with diameters of at least 3 microns. A combination of an oil-soluble initiator, AIBN, and a water-soluble initiator, ammonium persulfate (AP), was used. The AIBN initiated the bulk of the polymerization and the AP provided the stabilization for the polymer particles through its charged endgroups. The amount of AP initiator to be used in each growth step was calculated empirically using a criterion of a constant ratio of moles of sulfate groups to the polymer particle surface area. (C) 1995 John Wiley & Sons, Inc.