EFFECT OF PLASMA NITRIDING ON THE PROPERTIES OF (TI, AL)N COATINGS DEPOSITED ONTO HOT WORK STEEL SUBSTRATES

The properties of polycrystalline (Ti, Al)N coatings deposited on non-nitrided, classically plasma-nitrided and low pressure plasma-nitrided AISI H11 steel samples were investigated. The plasma deposition and low pressure plasma nitriding were performed in a Z700-LH magnetron sputter ion plating unit, while a separate unit was used for plasma nitriding of specimens at a pressure of several millibars. The (Ti, Al)N coating was deposited onto all the samples using the same equipment as for the plasma deposition and low pressure plasma nitriding. For the characterization of the composite structures, the following methods were used: scratch test, X-ray diffraction analysis, scanning electron microscopy, scanning tunnelling microscopy and microhardness testing. It was found that plasma nitriding prior to coating deposition strongly affects the growth and properties of hard coatings, such as the microhardness, adhesion, preferred orientation, structure and morphology. Plasma nitriding at low pressures has a greater effect than does conventional plasma nitriding: the adhesion is even more enhanced, the microhardness is increased, the preferred orientation is more pronounced and the structure is still columnar but more compact.