Dry release of all-polymer structures

被引:36
作者
Haefliger, D [1 ]
Nordström, M [1 ]
Rasmussen, PA [1 ]
Boisen, A [1 ]
机构
[1] Tech Univ Denmark, MIC, Dept Micro & Nanotechnol, DK-2800 Lyngby, Denmark
关键词
fluorocarbon film; plasma deposition; release; polymer; SU-8; soft-lithography;
D O I
10.1016/j.mee.2004.12.013
中图分类号
TM [电工技术]; TN [电子技术、通信技术];
学科分类号
0808 ; 0809 ;
摘要
We present a simple dry release technique which uses a thin fluorocarbon film for efficient removal of plastic microdevices from a mould or a handling substrate by reducing the adhesion between the two. This fluorocarbon film is deposited on the substrate in an advanced Si dry etch device utilising the C4F8 passivation plasma. Micromachined polymer chips made of SU-8 are removed from the handling substrate by lifting them off using mechanical tweezers. Effective release of chips of several mm(2) size within a few seconds and the lift-off of fragile, 5.5-mu m-thin cantilevers at a yield of almost 100% were demonstrated on wafer-scale. The fluorocarbon film showed excellent compatibility with metal etch processes and polymer baking and curing steps. It further facilitates demoulding of polydimethylsiloxane stamps suitable for soft-lithography. (c) 2004 Elsevier B.V. All rights reserved.
引用
收藏
页码:88 / 92
页数:5
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