An investigation of plasma chemistry for dc plasma enhanced chemical vapour deposition of carbon nanotubes and nanofibres

The role of plasma in plasma enhanced chemical vapour deposition of carbon nanotubes and nanofibres is investigated with both experimental and computational diagnostic techniques. A residual gas analysis (RGA) of a 12 mbar dc discharge with a C2H2/NH3 gas mixture is conducted near the Ni catalyst surface employed for carbon nanofibre growth. The results are corroborated with a 1D dc discharge model that solves for species densities, ion momentum, and ion, electron and neutral gas thermal energies. The effect of varying the plasma power from 0 to 200 W on the gas composition is studied. The dissociation efficiency of the plasma is demonstrated where over 50% of the feedstock is converted to a mixture of hydrogen, nitrogen and hydrogen cyanide at 200 W. Finally, the important role that endothermic ion-molecule reactions play in this conversion is, for the first time, established. Of these reactions, dissociative proton abstraction and collision-induced dissociation are of the greatest significance.