Microstructural and electrical characteristics of reactively sputtered Ta-N thin films

Ta-N thin films were prepared by RF magnetron sputtering a Ta target in an Ar+N-2 atmosphere, with the nitrogen gas flow ratio varying from 0 to 15%. The resistivity and deposition rate were measured and the microstructure of the films was characterized using glancing-angle X-ray diffraction, scanning electron microscopy, transmission electron microscopy, Auger electron spectroscopy and X-ray photoelectron spectroscopy. The resistivity of the Ta-N films increases, while the deposition rate decreases, with increasing N-2 flow. The N/Ta ratio of the Ta-N films sputtered with 1% of N-2 is 1:2, while those of the films sputtered with 2.5-15% of N-2 are all approximately 1. X-Ray diffraction reveals that the zero-N-2 film shows a b.c.c. Ta structure, and the films with 1, 2.5-10 and 15% of N-2 are amorphous, f.c.c. TaN and amorphous, respectively. However, electron diffraction shows that, in addition to the amorphous phase, the Ta-N film sputtered with 1% of N-2 also contains nanocrystalline beta-Ta and Ta2N phases. X-Ray photoelectron spectroscopy indicates that the 1% N-2 Ta-N film shows an intermediate bonding state between metallic Ta. and TAN, while the films with 2.5-15% N-2 exhibit TaN bonding. Correlation between the film resistivity and the microstructral characteristics of sputtered Ta-N films is discussed. (C) 2002 Elsevier Science B.V. All rights reserved.