Anisotropic etching of Si and WSiN using ECR plasma of SF6-CF4 gas mixture

The characteristics of Si etching with electron cyclotron resonance (ECR) plasma of SF6-CF4 are studied in order to improve anisotropy in dry etching using fluoride gases. Si undercutting is decreased by increasing the amount of CF4. Si patterns with vertical sidewalls are obtained with an etch rate of 40 nm/min. Oxygen addition to SF6-CF4 increases Si/SiO2 etching selectivity to more than 10, but does not cause any undercutting. It is concluded that carbon (C) that decomposes from CF4 protects the pattern sidewall from undercutting by fluorine radicals. These results are applied to the anisotropic etching of WSiN as the gate material for GaAs metal-semiconductor field effect transistors (MESFETs). WSiN patterns are more vertical when the chamber inner wall exposed to SF6-CF4 ECR plasma is stainless steel rather than quartz. This is attributed to the reduction of the amount of CO, which possibly forms volatile tungsten-carbonyl [W(CO)(6)] and, along with fluorine radicals, causes undercutting. It is confirmed that the stainless steel inner wall does not cause serious wafer contamination by metallic elements when WSiN patterns are almost vertically etched.