Viability of conventional KrF imaging for 150 nm lithography

Viability of conventional KrF imaging featuring a numerical aperture of 0.6 for 150 nm lithography is investigated by applying a novel process to reduce resist thickness down to around 100 nm. Both simulation data of aerial image contrast and resist development are applied to understand a degradation model of clear process window predicted by the aerial image contrast calculations. Comparing simulation results of the process windows' dependencies on the resist thickness, which are derived from combinations of aerial image contrast and resist development calculations, experimental results respecting the process windows' dependencies on the resist thickness are then discussed to elucidate how the aerial image contrast could be degraded. It is found that the minimum requirements of the process windows of 150 nm equal lines and spaces for the early stage of 1 Gbit dynamic random access memory development could narrowly be guaranteed in the case of the thickness range of less than 300 nm, and also that a great advance in the process window would be obtained when using an unconventional imaging system with 2/3 annular aperture. Further improvement of the degraded resist profiles is demonstrated in order to obtain a more stable pattern fabrication process. (C) 1997 American Vacuum Society.